December 1966 QST
Wax nostalgic about and learn from the history of early electronics. See articles
QST, published December 1915 - present (visit ARRL
for info). All copyrights hereby acknowledged.
When it comes to low loss transmission
media, it's hard to beat waveguide and open wire. Open wire can exhibit less a couple
tenths of a decibel per hundred feet at low frequencies, but it is very susceptible
to perturbations from nearby objects, wind and moisture. Waveguide exhibits a few
tenths of a decibel per 100 feet at very high frequencies, but it is expensive and
difficult to work with. In the middle is coaxial cable, which for a good quality
product of appropriate size, you can get very low attenuation. As with most things,
you get what you pay for in coax cable. I once used really expensive Andrew (now
Heliax coax cable on an S-band radar (2.8 GHz) system that had only
a little more than 1 dB/100 ft, which was necessary from a receiver noise
figure requirement rather than for transmitter power efficiency. This article from
QST covers some of the basics of low loss cable.
Reduced Attenuation Through Improvements in Construction
By Freeman F. Desmond and Richard Tuttle (W1QMR)
c/o Times Wire & Cable, Wallingford, Conn.
Fig. 1 - Relative loss distribution in coaxial cable as
a function of frequency.
Fig. 2 - Attenuation in decibels per 100 feet of cable vs.
Fig. 3 - Power-handling capacity as a function of frequency.
RG-8A/U coaxial cross-section.
T-4-50 coaxial cross-section.
1/2-inch Alumifoam (AM5012P) coaxial cross-section.
RG-17A/U coaxial cross-section.
Fig. 4 - Cross sections showing construction of various
types of cable.
Fig. 5 - Representative cable installation for a rotary
2) Transmitter output connector.
3) Flexible 50-ohm coax
(T-4-50 or RG-8A/U).
4) Type N connectors or flexible-cable to solid-sheath splice.
5) Solid-sheath foamed-dielectric cable (1/2-inch Alumifoam).
6) Type N connectors
or flexible-cable to solid-sheath splice.
7) Flexible coax (T-4-50 or RG-8A/U).
8) Cable clamps.
We have all used RG-8/U or similar cables for radio-frequency transmission. Very
often we have wished for a cable with lower losses and improved power-handling capability
- one that is also relatively easy to install and reasonable in cost. Such a cable,
with compatible connectors, has been designed and is now available.
To see how this improvement is accomplished, we should first look closely at
various coaxial constructions and examine the factors which cause losses. The ideal
coaxial cable - an inner conductor suspended, by air alone, concentrically inside
an outer conductor - is for all practical purposes impossible; actual coaxial cable
must be manufactured with supporting material or dielectric between the two conductors.
The loss in percent of total contributed by each of the cable components may be
seen in Fig. 1.
At 100 Mc. approximately 80 percent of the total loss is copper loss in the center
conductor. At lower frequencies this percentage contribution to loss is even greater.
Therefore, the center conductor is the most important factor to consider in reducing
cable losses in a given frequency band.
The Center Conductor
It would be most desirable, to achieve lower attenuation, to increase the size
of the center conductor. We do not, however, wish to change the characteristic impedance
nor contribute substantially to size or weight of the cable. Since impedance is
dependent upon the geometry of the cable,
where Zo = Characteristic impedance
K = Dielectric constant
D = Dielectric diameter
d = Center conductor
merely increasing the size of the center conductor would change either the characteristic
impedance or add substantially to the overall size and weight of the cable, neither
of which is desirable. The dielectric constant is the area that we can change, if
a material of lower dielectric constant can be used practically.
Solid polyethylene (dielectric constant K = 2.3) is the dielectric material of
most coaxial cables. By changing to foamed polyethylene (K = 1.5) we may increase
the center conductor size and lower the attenuation without changing the overall
diameter or the impedance. In this dielectric minute air bubbles are encapsulated
in the polyethylene during manufacture. Incorporating air bubbles brings the finished
product closer to the dielectric constant of air (1.0), which is the goal, and achieves
the lowest attenuation characteristic. With cellular polyethylene, costly pressurization
of the cable is not necessary, as it is in the case of disk-supported, helical-supported,
or spline-supported semiflexible coaxial cables.
Figs. 2 and 3 show the attenuation and power capacity vs. frequency of RG-8A/U,
Times T-4-50 and Times 1/2-inch Alumifoam. The lower attenuation is evident in the
latter two because of increased size of center conductor and changed dielectric
Fig. 2 also illustrates another point: When a stranded center conductor
is used instead of a solid, smooth, center conductor the spiraling of the stranding
results in a spiraling of the r.f. current along the conductor, creating a longer
r.f. path length. Coupled with the higher resistivity of the center conductor because
of the contact resistance between the strands, this contributes to higher attenuation
in the finished cable. RG-8A/U has a stranded copper center conductor, while T-4-50
and 1/2-inch Alumifoam have solid-copper center conductors.
Another factor which may affect attenuation is the jacketing material of the
cable. Most flexible coaxial cables use polyvinylchloride (p.v.c.) as the jacketing
compound. However, to use p.v.c. - a relatively hard, brittle substance - it is
necessary to add plasticizers to make the compound pliable and flexible. The nonresinous
plasticizers compounded with p.v.c. have a tendency, with sunlight and summer temperatures,
to leach out of the p.v.c. and migrate into the polyethylene of the dielectric.
The migration of the plasticizer through the braid into the dielectric causes the
dielectric constant and power factor to rise, with a resulting rise in the v.s.w.r.
and an increase in attenuation. A rise in attenuation of 1 or 2 db. per 100 feet
is not uncommon, once contamination has begun. Also, with the migration of the plasticizer
the p.v.c. becomes brittle and nonpliable, resulting in cracking and breaking of
the jacket. RG-8/U, RG-11/U and RG-17/U are examples of coax cables with contaminating
The path between transmitter and antenna can be a lossy one, especially at v.h.f.
and u.h.f. Every decibel lost subtracts from antenna gain or transmitter output,
so why lose any more than is absolutely necessary? Here's a look at the characteristics
and application of some of the newer cables.
The dangers of this condition have been recognized, and in many of the military
cables, identical in every respect except for jacket material, the older styles
have been replaced by new ones. Cables such as RG-8A/U, RG-11A/U, and RG-17 A/U
use p.v.c. jackets with a resinous plasticizer which does not leach out or migrate,
and thus does not contaminate the dielectric. Life expectancy of this type jacket
is in excess of fifteen years.
High-molecular-weight, carbon-black-loaded, polyethylene jackets such as Xelon
contain no plasticizers of any kind, consequently a useful life of 25 years or more
can be expected. Because of this, polyethylene jackets permit direct burial and
are usually specified for submersible applications.
Attenuation is also increased by substantial v.s.w.r. Since v.s.w.r. is a function
of the impedance of a cable, it follows that the more uniform the impedance the
lower will be the v.s.w.r. (for a given termination). Because coaxial cable is manufactured
of plastic materials by means of bulky extruders, it cannot be held to the tolerances
of machined parts, especially in lengths of many hundreds of feet. Each individual
extruder has its own peculiar eccentricities that cause variations in the cable
These variations in dimensions are very small but, unfortunately, sum up electrically
along a length of cable and, at specific frequencies, may result in a v.s.w.r. as
high as 4:1 even though the cable is properly terminated. In cable constructions
where impedance uniformity and low v.s.w.r. are critical, the impedance can be held
to tight tolerances by close control of the extrusion processes.
Taking the foregoing into account, let us look at RG-8A/U, shown in cross-section
in Fig. 4. The center conductor is stranded copper and the dielectric is solid
polyethylene. The attenuation of RG-8A/U could be improved by 25 percent if we could
increase the center conductor size and change to foamed polyethylene. This has been
done in cable such as Times T-4-50, now available at about the same cost as RG-8A/U.
Note that the overall diameter is the same, Fig. 4, but the attenuation is
substantially improved (Fig. 2) and the cable weight is improved (99 lbs./1000
ft. for RG-8A/U, 94 lbs./1000 ft. for T-4-50).
However, for longest life and most carefree installation, even further improvements
have been made. The largest factor contributing to degradation of attenuation in
foamed polyethylene flexible coaxial cables, especially above 100 Mc., is moisture.
Since moisture affects the power factor, the effect of moisture in the cable becomes
significant as we increase frequency. This can be seen from the formula for attenuation:
As frequency is increased, the power factor becomes a more significant figure.
Moisture has been known to degrade the power factor by as much as ten times.
But how does moisture get into a cable? It enters flexible cables as water vapor,
which is a very penetrating gas. This vapor condenses to water or moisture, changes
the power factor and consequently raises the attenuation. For this reason, a solid,
seamless, pinhole-free, metallic barrier or shield which positively excludes water
vapor gives the longest-lived cable. In addition, with a solid metallic sheath the
radiation into and out from the cable is eliminated, and isolation the order of
100 db. is achieved.
In cables such as the Times Alumifoam series moisture is precluded during manufacture
by a completely dry core, and with the addition of the aluminum tube the foamed
polyethylene is under constant pressure. Moisture traps and vapor paths are designed
out, and the user has a self-sealing cable.
For above-ground applications, the seamless shield serves the dual function of
electrical shield and protective cover. It eliminates the necessity for an outer
jacket and thus represents the most economical use of weight and space to achieve
desired electrical characteristics. To approximate the electrical characteristics
of 1/2-inch Alumifoam in an RG cable, it would be necessary to use RG-17A/U (attenuation,
0.85 db. at 100 Mc.; power handling, 3.6 kw. at 100 Mc.: cost, approximately 30
percent higher). Cross sections of the two types are shown in Fig. 4.
System Installation Using Semiflexible Coaxial Cable
Fig. 5 illustrates a typical system installation employing 1/2-inch Alumifoam.
The cable is simple to install, and connectors are readily available for it.
It is generally most convenient to run from the transmitter to the wall of the
shack with flexible coax (RG-8A/U or T-4-50), although to eliminate losses, this
run should be kept as short as possible. One end of this short run should be terminated
in a connector that will mate with the transmitter, and the other end may terminate
either in a type N or go directly into a splice connector. Splice connectors to
accept flexible coax in one side and solid-sheath coax in the other are also available.
The main feeder run should be cable similar to 1/2-inch Alumifoam because of
its low-loss characteristics. Since the cable is designed to be bent upon installation,
there is no electrical or physical damage in bending it, even on a radius as small
as ten times the o.d. of the cable. The cable should be terminated to match with
the transmitter cable connector (type N or splice). The type N connector is better
than the PL-259 because of its lower v.s.w.r., greater power-handling capability
and improved radiation characteristics. For still lower system v.s.w.r., the conversion
splice is the wiser choice.
The antenna end of the main feed line should be terminated by the same procedure
as the transmitter end. Jumping from the solid-sheath cable to the antenna is accomplished
by means of a short length of RG-8A/U or T-4-50. The cable loops once around the
rotator and is terminated as you now terminate in your antenna.
In conclusion, solid-aluminum-sheath cable can be reasonably expected to deliver
more power to the antenna because of its low v.s.w.r. and lower attenuation characteristics.
Combining solid-sheathed, foamed-polyethylene dielectric, aluminum-shielded coaxial
cable and low-v.s.w.r. connectors gives a feeder connecting system which, at v.h.f.
and u.h.f., may deliver as much as 70 per cent more power from transmitter to antenna
in a comparatively short run.
1 T-4-50 is a flexible cable with foamed dielectric and braid outer
conductor; Alumifoam is similar but uses seamless aluminum tubing as the outer conductor.
Both are made by Times Wire & Cable Div., International Silver Co., 358 Hall
Ave., Wallingford, Conn. 06492. -- Editor.
Posted April 7, 2020(original