Coming - The Radio That Was Shot from a Gun
March 1948 Popular Science

March 1948 Popular Science [Table of Contents] Wax nostalgic about and learn from the history of early electronics. See articles from Popular Science, published 1872-2021. All copyrights hereby acknowledged.

This article is a good indicator of how prevalent cigarettes were back in 1948 when it appeared in Popular Science magazine. Transmitter, receiver, and hearing air amplifiers were referenced to be "about the size of a pack of cigarettes." The peanut vacuum tubes used within are said to be "smaller than a half-smoked cigarette." Those of us who lived back in the days when smoke-filled restaurants, buses, grocery stores, and houses was the norm easily compare the sizes to such a familiar entity. We even know what it means to be "smaller than a bread box." Nowadays, references to the size of electronic components would be to something like a grain of sand, which is a form of irony since that's what the chip is made from (essentially). The article's title, "The Radio That Was Shot from a Gun," derives from the miniaturization technology developed for anti-aircraft shell proximity fuses.

Coming - The Radio That Was Shot from a Gun

By Harland Manchester

Carrying a complete broadcasting station in the palm of his hand, a radio engineer walked out of his laboratory at the Bureau of Standards in Washington the other day, talking as he went down the stairs and out of the building. His voice came to us from a loudspeaker in the room he had left, as clearly as if he were still there. His transmitter, containing microphone, tubes, circuits, batteries, and aerial, was enclosed in a plastic box about the size of a pack of cigarettes.

This is one of many types of subminiature radios, developed at the Bureau of Standards and elsewhere as a result of wartime research, which a dozen manufacturers will soon offer to the public. There are receiving sets the size of a fat wallet, which pick up standard radio programs, and two-way radio sets to be carried by a shoulder strap like a camera. In the Bureau's laboratories there are short-range broadcasting stations the size of a lipstick, with certain tubes little larger than a grain of rice, and other transmitters about as large as a thick powder compact, which can be worn on the wrist, with midget batteries concealed in the strap.

These amazing little radios were sired by one of the most devastating new weapons of World War II - the proximity fuse. This is a radar-like device, mounted in the nose of an artillery shell, which detected the presence of enemy planes and caused the shell to explode if there was a plane within a radius of 70 feet. Before its use, anti-aircraft fire was notoriously ineffective. In the Battle of Britain, it took 2,500 shells, with good marksmanship, to bring down one German plane. British and American scientists conceived the seemingly impossible notion of sweating down a radio sending and receiving station into a space the size of an ice-cream cone, so that it would fit into the nose of a shell. This ambitious project was carried out by the Office of Scientific Research and Development, with Dr. Merle A. Tuve heading a group that included many of the country's leading physicists and corporation representatives.

Tubes Tiny But Tough

Sturdy little radio tubes smaller than a half-smoked cigarette were already being made for hearing aids. These were made still smaller, and so strong that they could be fired from guns at a force 20,000 times that of gravity without breaking the glass walls or the fine filaments. Before V-J Day, 130,000,000 of these tubes had been made by Sylvania Electric Products, Inc., and other firms, and the cost had approached that of many standard tubes.

Rugged miniature batteries of new design were also developed, and the parts were cleverly assembled in the incredibly small space. The result was one of the greatest advances in modern warfare. For the first time in the history of fighting planes, anti-aircraft fire became effective. German V-1s and Japanese Kamikazes triggered the shells as they came within range of the tiny radios and were blown to bits. Entire German battalions were wiped out in the Battle of the Bulge as proximity-fused shells exploded at a lethal distance above ground, making shelter futile.

A further development, which came late in the war, was the printed circuit. Look in the back of your radio and you will see a baffling maze of wires strung in place laboriously by hand. This has long been one of the bottlenecks of radio manufacture. So, using an idea that had been hanging around for years, engineers of the U. S. Bureau of Standards and Globe Union, Inc., of Milwaukee, learned how to print, stamp, or stencil the wiring on thin plastic or ceramic sheets. Little lines made of thick silver ink carried the current through its paths, and an ink containing powdered carbon was used for resistance circuits.

This process has been perfected to the point where the circuits of a miniature radio set can be printed on a bit of plastic the size of a calling card. These circuits perform as well as wired circuits, and are less likely to get out of order. As an ultimate refinement of miniaturization, the wiring has actually been etched on the little glass tube itself.

It cost America $800,000,000 to develop and produce this epochal weapon. Since the war, Dr. Cledo Brunetti and half a dozen co-workers of the Bureau of Standards have spent their spare time converting the radios that were shot from guns into sets for civilian use, and a large section of the industry is tooling up to build them. Soon we are to get returns on our investment, in the form of pocket radios with a thousand and one uses. And in a few years the midget tube and the printed circuits, built into everyman's radio, should cut its size, weight, and cost, and make repair jobs easier.

Ear Aid First to Use New Printed Circuit

The first printed-circuit device to reach the market is a six-ounce hearing aid little larger than a cigarette pack. The makers, Allen-Howe Electronics Corp., of Peabody, Mass., achieved this result by boiling down the 173 items of the old amplifying system, including wires, screws, soldered joints, and tube sockets, so that it could be mounted on a printed ceramic wafer about half as big as a graham cracker.

Using the tiny tubes, printed circuits, or both, three firms, Raytheon, Masterpiece Radios, and Modernair, will soon bring out pocket radios that will pick up standard broadcasts. As highly styled as cigarette or vanity cases, they measure about three by five inches, and an inch or less thick, and weigh as little as nine ounces complete. These personal portables have earplugs attached to thin wires, and are no more conspicuous in use than hearing aids. They have the usual knobs for tuning and volume control. Estimated prices range from $20 to $65. They will probably become popular as deluxe gifts for travelers.

Many firms are rushing light, portable transceivers, as two-way radios are called, for the new Citizens Radio Service, an exciting field of communications that should be ready for the public soon. Three years ago the Federal Communications Commission, spurred by the zeal of Commissioner E. K. Jett, set aside the new radio band for any citizen, firm, or organization to use in transmitting business or personal messages. Over this band the doctor can talk with his office, the reporter with his city editor, the husband with his wife, or the hunter can ask the boys at the camp to come and help him bring in a deer.

Among the few restrictions: paid messages cannot be sent, programs cannot be broadcast, and licenses to use sets will not be issued to aliens. All users will be licensed at no cost. Since the band (460-470 megacycles) is in the ultra-short-wave part of the radio spectrum, transmission is roughly limited to line-of-sight. This means that while a fire watcher on a mountaintop or a passenger in a plane might talk with someone 100 miles away, surface communication would be limited to about five miles.

Several hundred two-way portables are now being tested experimentally by police, firemen, geologists, and motion picture producers. Because of the narrow band allotted, not more than 50 conversations can take place at once in anyone area. But if users wait for the other fellow to finish, as they do on a party line, everyone in a town of 1,500 who wants a set should have ample time on the air.

Scores of practical jobs are being proposed for the new service. The Gross Electronics Corporation, of Cleveland, is making a two-and-a-quarter-pound set to be carried by shoulder strap like a small camera, and reports that a newspaper has ordered sets for reporters. A steel firm wants it. for interplant communication by peripatetic foremen, inspectors at a railway food terminal wish to try it out for making reports on the condition of carloads of produce, and the ground keeper of a big cemetery wants a set for reporting the condition of graves.

The military type of "walkie-talkie" was once used by a group of hunters in closing in on a bear; citizens' sets can be used in the same way. They should be of particular value to guards and watchmen, foresters, ranchers, and lumbermen. Their use is foreseen in coordinating activities of yacht fleets, motor caravans, parades, and county fairs, and for emergency communication systems when storms and floods knock out phone service. Owners of small private planes will probably use them for ground communication, and, of course, a lot of people, like the boys on the amateur band, will use them just for fun.

A good example of the value of short-range radio can now be seen at Lake Success, where proceedings are speeded up 50 percent by light portables passed out to delegates. Speeches are translated and broadcast simultaneously in English, French, Russian, Spanish, and Chinese. Delegates tune in on their own wave lengths, and can leave the room without missing anything. It would be technically possible to set up telephone relay stations so that people at public gatherings or on beaches could make calls via pocket radio.

Smaller Tubes Mean Lighter Planes

Tiny radios are only one result of the great wartime project. General Electric engineers predict that in a few years a large transport plane will carry more than 600 electronic tubes, which at present weigh 225 pounds, while the same number of miniature tubes tip the scales at 37 pounds. Space is also saved, and the tubes are so sturdy that you can safely bounce them on the floor.

The new tubes, together with the printed circuits, seem destined to usher in a revolution in radio sets and other electronic devices. By printing or stenciling the wiring circuit on a plate, one workman can turn out about 500 circuits in the time it now takes him to wire one set. There are about a hundred soldering operations in the average household radio set; printed circuits may eliminate half of these jobs, with important savings in labor and materials.

A plastic block on Dr. Brunetti's desk, resembling a paperweight, gives a further glimpse of the radio of tomorrow. This is the new "potted" radio developed at the Bureau of Standards. Circuits and tubes are embedded in a special plastic like flies in amber, to protect them from shock, moisture, and mildew. Plug the protruding wires into loudspeaker, tuner, and light socket and you have a working radio.

It may be some time before all these developments are adopted by the radio industry, but all signs point to smaller, cheaper, more durable sets composed of a few simple parts that anyone can plug together. Today you can buy a radio for $30 that will outperform the $200 set you bought in 1927. This was brought about largely by simplified manufacturing processes. Now engineers see an even greater transformation on the horizon.

Aerie Houses Relay

That's not a medieval castle perched up on a mountain peak, above left. It's a wireless-telephone relay station on the top of the 9,738-foot Zugspitze, highest mountain of the Bavarian Alps, near Garmisch, Germany. One of three between Munich and Frankfort, the station has been released for German use and is manned by five German technicians. At right, is a close-up of the rear of the station's antenna.

Posted April 12, 2024