June 1962 Popular Electronics
[Table of Contents]People
old and young enjoy waxing nostalgic about and learning some of the history of early electronics.
Popular Electronics was published from October 1954 through April 1985. All copyrights
(if any) are hereby acknowledged.
you ever heard of a 'nuvistor?' It didn't seem familiar to me right away until after I looked it up. Nuvistors were
high mu (high gain) tubes, manufactured originally by RCA, used in sensitive receiver front ends. They came in about
a dozen different varieties. This particular NASA-136 receiver for satellite reception uses a 6CW4 triode. Per
, "Most nuvistors are basically thimble-shaped,
but somewhat smaller than a thimble, and much smaller than conventional tubes of the day. Triodes and a few tetrodes
were made. The tube is made entirely of metal and ceramic. Making
requires special equipment, since there
is no intubation to pump gases out of the envelope. Instead, the entire structure is assembled, inserted into its
metal envelope, sealed and processed in a large vacuum chamber with simple robotic devices."
Trivia for the day: A nuvistor was used in the front end of the
HP3400A True RMS
Voltmeter (thanks to Michael M. for that).
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The NASA 136
to listen in on the satellites? This little Nuvistor-powered converter pulls then in on any 15-meter receiver
With the ever-increasing interest in space science, more and more experimental satellites are being blasted
aloft each year. The general public can only marvel at these accomplishments, but those who have appropriate receiving
equipment are more fortunate. They can actually listen in to the radio "voices" of the satellites.
"NASA-136" converter described on the following pages is designed to receive on the 136-137 mc. band now used by
the National Aeronautics and Space Administration for satellite telemetering. Employing a Nuvistor r.f. stage, the
unit has a sensitivity and signal-to-noise ratio more than adequate to pull in signals from milliwatt powered transmitters
orbiting thousands of miles away. Use it with any communications receiver tuning 15 meters, and you'll have many
hours of fascinating listening. But remember: this project is only for experienced builders.About
The 136- to 137-mc. signal from the satellite passes from the antenna to triode V1
(a 6CW4 Nuvistor), which is connected as a neutralized r.f. stage. From V1, the amplified signal is coupled to the
control grid of V2, a triode-connected 6AK5 which serves as a mixer.
The screen grid of crystal oscillator
V3, another 6AK5, is tuned (by coil L11 and capacitor C9) to the 38 2/3-mc. fundamental frequency of crystal X1.
Coil L10 and capacitor C8 tune the plate circuit of the tube to 116 mc., the third harmonic of the crystal frequency.
This 116-mc. signal, like the 136- to 137 -mc. signal from V1, is injected into the control grid of mixer
V2. In V2, a third signal is produced whose frequency is the difference between those of the first two. The third
signal, which ranges in frequency from 20 to 21 me. (depending on the frequency of the signal from V1), appears
across output jack J1.
The completed converter and power supply chassis plug together to make one efficient, integrated unit.
Photograph of power supply's exterior.
Pictorial diagram of power supply interior shows all essential construction details.
Drawings of the converter's major coils are shown here. Coil L1/L2 is wound exactly as illustrated (L2 is solid
winding; L1 is dotted 2·piece winding). In coils L4/L5, L6/L7, and L8/L9, make L5, L6, and L9 (the heavy windings)
as shown but refer to parts list for exact number of turns on L4, L7, and L8 (the fine windings). Numbers on
the coil terminals are keyed to corresponding numbers on the schematic diagram.
Top view of converter. For exact parts placement, see Detail "B."
Location of components on top of converter chassis is critical, and the dimensions given in this illustration
should be closely followed.
Side and top views of shield and V1 socket show how shield is bent, soldered to the socket. Components C11 and
R1, which have been moved aside for a better view, should actually be positioned flat against shield.
Crossed leads running between L6/L7 and L4/L5 in converter chassis (below) are shown separated for convenience;
they should be twisted together, routed in front of C3.
Parts placement shown in this photograph of the converter's interior, and in the pictorial diagram on the previous
page, should be carefully studied and duplicated quite closely.
Power for the converter is furnished by a separate supply, and an octal output socket (SO1) on the supply chassis
mates with a matching input plug (P1) on the chassis of the converter. Transformer T1 provides heater power and
a source of line-isolated plate voltage. A single selenium diode (D1) is connected as a half-wave rectifier and
its output passes through a pi-network filter.
Note that, in case you want to use the power supply for other
purposes, its full high-voltage output is available at pin 3 of SO1. No connection is made to the corresponding
pin of converter power-input plug P1.
Building the NASA-136. Start construction by putting together the
power supply unit, which is housed in a 4" x 2 1/4" x 2 1/4" aluminum utility box. Generally speaking, neither the
parts placement nor the wiring is at all critical Be sure, however, to mount output socket SO1 in the exact center
of one of the box ends and to position the holes for the socket mounting screws so that the alignment key faces
the bottom of the box. It's necessary to take this care in the positioning of SO1 because the socket must mate with
P1, which is similarly placed on the converter chassis.
When the power supply is completely wired up, temporarily
jumper the remote-power-switch terminals (1 and 2) of SO1 and plug in the line cord. Use a multimeter to check for
filament voltage (about 6.3 volts a.c.) between terminals 4 and 5 of the socket, and for plate voltage between terminal
4 and terminals 3, 6, and 7, respectively. The latter three readings should all be roughly the same (about 150 volts
d.c.) since there is almost no load on the supply and, consequently, no, appreciable voltage drop across resistors
R4 or R5. If the supply passes these tests, disconnect it from the line, install the cover, and temporarily set
the unit aside.
With the power supply taken care of, turn your attention to the construction of the converter
itself. A logical first step is to wind the coils (L1-L11), specifications for which are given in the Parts List
for the converter.
Three of the coils (L3, L10, and L11) are wound on resistors. The leads of each of these
coils are cut short and soldered across the resistor leads at points not far from where the latter enter the body
of the resistor (be sure to carry out the soldering as quickly as possible to avoid heat damage). The resistor leads
will then be used to wire the coils into the circuit.
Coils L1/L2, L4/L5, L6/L7, and L8/L9 are wound on
commercial slug-tuned forms. Diagrams of these coils (Detail "A") are given to supplement the information in the
Parts List and should be followed as closely as possible. The forms for L1/L2, L4/L5, and L6/L7 are all of the same
type. But the form used for L8/L9, though almost identical in appearance with the first three, is different. Be
careful not to get them confused.
The converter is housed in a 5" x 2 1/4" x 2 1.4" aluminum utility box.
All of the parts, except power switch S1 and plug P1, are mounted on the top of the box. Parts placement is critical,
and the dimensions given in Detail "B" should be closely adhered to.
Plug P1 and switch S1 are mounted on
the ends of the box. Center P1 and position its alignment key to match that of SO1 on the power supply chassis.
A retaining-ring-mounted plug has been specified rather than a screw-mounted type so that P1 can be twisted, if
necessary, to make it line up exactly with SO1. Switch S1 should be mounted slightly below center to insure enough
clearance between it and the antenna terminal lugs.
When all the mounting holes have been drilled, install
the Nuvistor (V1) socket. This socket has two slots (one wider than the other) to accommodate the alignment keys
on the base of the Nuvistor. Be sure to place the socket so that the wider slot is positioned as shown in Detail
"B." The copper shield, which is formed and bent as shown in Detail "C," is placed over the Nuvistor socket and
soldered to pins 8 and 10 (refer to Detail "C" and the pictorial diagram).
Before mounting any other parts,
make all the necessary connections to the Nuvistor socket. Then, as you proceed with the parts installation and
wiring, be sure not to block component terminals before you have a chance to solder to them. Try to orient all
components exactly as shown in the pictorial diagram and photos, and note the positioning of the V2 and V3 sockets
as shown in Detail "B."
A few points in the construction need special comment. First, capacitor C7 is nothing
but a turn of insulated hookup wire wrapped around the body of capacitor C8. Next, resistors R3 and R5 have nothing
to do with the actual functioning of the circuit. They serve only to isolate the grids of V2 and V3, respectively,
for test purposes. One end of each of these resistors is soldered to the appropriate grid; the other end, cut very
short, is left free. Finally, do not connect the lead from pin 7 of P1 to the junction of capacitor C3 and coil
L4 (point "X" in the schematic diagram). It must be left off temporarily in order to disable the r.f. stage during
the initial steps in the adjustment procedure. Adjustment.
Besides your receiver
(which should be equipped with an S-meter), you'll need two test instruments to carry out the adjustment: a d.c.
meter with a range of approximately 0-100 microamperes (or a VTVM with a range of about 0-3 volts), and a signal
generator which can be set at 136.5 mc. If the latter is unobtainable, a 2-meter ham transmitter tuned to 136.5
mc. will probably do the job.
If you must use the transmitter, be sure that it radiates only the minimal
signal required for adjustment purposes. Connect a dummy load across the antenna terminals and, if possible, leave
the final off. If the final must be on, be sure that it draws minimum power. A signal radiated into space on this
frequency is not only illegal, but it could easily interfere with vital government satellite telemetering. A word
to the wise is sufficient.
All adjustments may be made with the chassis covers removed. Begin by plugging
in the power supply to the converter and to the line, inserting the crystal and tubes, and checking to see that
the lead to L4 and C3 is disconnected at point "X." The negative lead of your test meter should be connected to
test point 1 and the positive lead to ground.
Turn on power switch S1 and, after the tubes have warmed up,
adjust capacitor C9 for a maximum meter reading (this will probably occur somewhere near the minimum-capacity setting
of C9) . Now change the negative meter lead to test point 2 and adjust capacitor C8 for maximum reading (once again,
this will probably occur near the minimum-capacity setting). At this point, without changing the meter connection,
capacitor C9 should be repeaked.
Typical final readings at test point 1 are -2 volts (read on a VTVM) or
32 µ.a. (read on a microammeter). At test point 2, the readings should be about -1 volt or 12 µ.a. If
the reading at the latter test point is a little low, try making the loop of wire (C7) around capacitor C8 a bit
This done, remove the meter and connect the antenna input of a receiver set at 20.5 mc. to the
converter's output jack (J1); use a length of RG-58A/U coaxial cable. The receiver r.f. gain should be full on and
the S-meter operating. Now adjust the slug of coil L8/L9 for maximum receiver noise.
Couple the output of
a signal generator (or transmitter) tuned to 136.5 mc. to the converter's antenna input. If you're using a coaxial
output cable, connect it between one of the antenna terminals and ground. You should now hear the generator's signal
at the 20.5-mc. receiver setting (or near it, if the receiver's calibration is slightly off). A fairly strong signal
will be needed from the generator, since the converter's r.f. stage is disabled.
With the signal tuned in,
slowly adjust the spacing between the turns on neutralizing coil L3 for minimum S-meter reading. Use a plastic tool
for this adjustment and be sure the receiver always stays tuned to the signal. Next, temporarily solder to place
the lead left off of point "X," reduce the generator's output, and tune the slugs of coils L1/L2, L4/L5, L6/L7,
and L8/L9 for maximum S-meter reading.
Disconnect the lead from point "X" and readjust L3 for minimum reading.
Then connect the lead again and readjust L1/L2, L4/L5, L6/L7, and L8/L9 for maximum readings. Repeat the procedure
until there's no further change in the maximum and minimum readings. Finally, secure the turns of L3 with coil dope,
permanently wire in the lead to point "X," and install the box covers. The converter is ready to go.
may be, however, that your receiver is a "ham bands only" model, and you would prefer to set the converter's output
in the 21-22 mc. band. In this case, just substitute a 38 1/3-mc. crystal for the 38 2/3-mc. unit specified for
X1 and follow the identical procedure outlined above. The only difference is that the receiver should be set at
21.5 mc., rather than at 20.5 mc., during the adjustments. Operation.
converter's output to your receiver's antenna input as described in the "Adjustment" section. Then connect a TV
antenna, a 2-meter beam, or a 41"-long folded dipole to the converter's antenna input. If the lead-in is 300-ohm
line, connect it across the two antenna terminals; if it's a coaxial cable, connect it between one antenna terminal
and the chassis.
Assuming that the receiver and crystal calibrations are accurate, the frequency of the
received signal will be the receiver dial reading plus 116 mc. (115 mc. if you're using a 38 1/3-mc. crystal at
X1). In other words, the 136-137 mc. satellite band will be tunable between either 20 and 21 mc., or 21 and 22 mc.,
depending on which crystal you use.
While the three tuned circuits between the converter's antenna terminals
and mixer grid tend to eliminate image responses, you may still pick up an image from a local FM station. Should
this be the case, try installing a stub-type wave trap. If you have a coaxial lead-in, use an 18 1/2"-length of
coax cable with one end open and the other connected, at the converter, in parallel with the lead-in. If you're
using a 300-ohm lead-in, the stub is a 24"-length of 300-ohm line connected in the same way. TRACK
THESE SATELLITES WITH THE NASA-136
As the payload weight of American satellites increases, so does
the power output of the satellite transponders and beacon transmitters. More power and better antennas on the satellites
enable SWL's to pick up these signals with greater ease.
Satellite beacon transmitters were originally scheduled
to operate around 108.0 mc., but because of the number of satellites the United States has launched, the band between
136.0 and 137.0 mc. has been set aside to give each satellite frequency room. All future satellites will carry a
beacon transmitter or transponder operating in this frequency band, which is now used in countries outside the Iron
Curtain for satellite tracking.
Four satellites are transmitting as this is being written, and two more
are likely to be launched and transmitting before this article is in print.
PARTS LIST FOR CONVERTER
Schematic diagram of converter. Lead from pin 7 of P1 to point "X" is not connected
"X" until initial adjustments are finished (see text).
C1, C2-500-µµƒ., 600-volt ceramic capacitor
C3, C 10-0.001-µƒ., 500-volt, silver-mica button capacitor (Erie 370-FA-102K or equivalent)
600-volt ceramic disc capacitors
C5-10 µµƒ. 600-volt ceramic disc capacitors
C6, C11-0.001 µƒ.
600-volt ceramic disc capacitors
C7-1 turn of insulated wire around C8-see text
C8, C9-0.5-5 µµƒ.
tubular trimmer capacitor (Erie 532-A or equivalent)
J1-RCA-type phono jack (Smitchcrajt 3501FP or equivalent)
L1-5 turns of #24 enameled wire, center-tapped; bifilar wound with L2
L2-4 turns of #24 enameled wire, wound
in center of a Cambridge Thermionic PLS6/2C4L/D form
L3-25 turns of #30 enameled wire, close-wound on a 1-megohm,
L4-4 1/4 turns of #24 enameled wire, close-wound near top of a Cambridge Thermionic PLS6/2C4L/D
L5-1 turn of insulated hookup wire wound on L4
L6-1 turn of insulated hookup wire wound on L7
3/4, turns of #24 enameled wire, close-wound near top of a Cambridge Thermionic PLS6/2C4L/D form
of #32 enameled wire, close-wound in center of a CTC PLS6/2C4L/O coil form
L9-2 turns of insulated hookup wire
wound on L8
L10-11 turns of #24 enameled wire, close-wound on a 1-megohm, 1/2-watt resistor
of #32 enameled wire, close-wound on a 1-megohm, 1/2-watt resistor
P1-Chassis-mounting octal plug (Amlphenol
86-CP8 or equivalent)
R1-47,000 ohms 1/2-watt resistors
R2-220,000 ohms 1/2-watt resistors
R3, R4, R5-100,000
ohms 1/2-watt resistors
S1-S.p.s.t. toggle switch
V1-6CW4 tube (RCA Nuvistor)
V2, V3-6AK5 tube
3rd-overtone crystal (International Crystal Type FA-5)
1-5" x 2 1/4" x 2 1/4" aluminum utility box (Bud CU-3004-A
1-Nuvistor socket (Cinch-Jones Type 5NS or equivalent)
2-7-pin miniature tube sockets, wafer-type
1-Socket for X1 (International Crystal 150-109 or equivalent)
Misc.-Scrap copper for tube shield, wire,
2-1ug terminal strip (screw type), length of coax cable, hardware, solder, etc.
|PARTS LIST FOR POWER SUPPLY
C1a/C1b-20/20 µƒ., 150-volt electrolytic
capacitor (Sprague TVL-2415 or equivalent)
D1-65-ma., 130-volt (r.m.s.) selenium rectifier (Sarkes Tarzian
Type 50 or equivalent)
R1-470-ohm, 1-watt resistor
R2-33,000-ohm 1-watt resistor
R4-4700-ohm, 1-aatt resistor
R5-3300-ohm, 1-watt resistor
SO1-Octal socket (Amphenol 77MIP8
T1-Power transformer; primary, 117 volts; secondaries, 125 volts at 15 ma., 6.3 volts at
0.6 amp. (Stancor PS-8415 or equivalent)
1-4" x 2 1/4" x 2 1/4" aluminum utility box (Bud CU-3003-A or equivalent)
Misc.-Terminal strip, grommets, line cord and plug, hardware, solder, etc.
Schematic diagram of the power supply, which utilizes a simple half-wave diode rectifier.