The Magic of Cross-Country Communications
September 1959 Popular Electronics
The area code system was
developed by AT&T and Bell Laboratories in the 1940's, and went into effect in 1947. It was called the North
American Numbering Plan (NANP) and included the United States and Canada. States and provinces that had a single
area code were assigned three digit codes with 0 as the middle number. There were 86 area codes at that time.
States and provinces that had more than one area code distributed to them were given three digit codes with 1 as
the middle number. The first and third digits were allotted according to population density in the city or region,
with the most populated areas getting the lowest numbers.
[Table of Contents]People old and young enjoy waxing nostalgic about
and learning some of the history of early electronics. Popular Electronics was published from October 1954 through April
1985. As time permits, I will be glad to scan articles for you. All copyrights (if any) are hereby acknowledged.
-- Excerpted from
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The Magic of Cross-Country
Here's how telephone calls and TV programs are sent from coast to coast
you've been reading your mail lately, you may recall a letter from your local telephone company. This letter was
about the new system of direct long-distance dialing which makes it possible for you to call Aunt Minnie in
Minneapolis' just "by dialing 612, the area code number, plus her phone number.
Ingenious new switching
circuits make such long-distance dialing possible. But these fancy new techniques wouldn't be worth a nickel
without a way of getting messages across the country quickly and economically. At the present time, we have two
efficient carriers of the cross-country electronic mailbag. These are the coaxial cable and the radio relay
Some 16,000 miles of American real estate are covered by the radio relay towers of the American
Telephone & Telegraph Co., while another 10,000 miles hold A T & T's buried coaxial cables.
Through Earth and Air. Although one sends its messages through underground tubes and the other goes
through the air, radio relay and coaxial cable use the same basic techniques to handle thousands of telephone
calls at the same time. Network television programs are routed around the country on these same carriers, right
along with your phone call.
a coaxial cable and a relay antenna carry a broad band of frequencies. Some of the latest equipment covers eight
times the frequency span of the entire broadcast radio band. An individual telephone conversation occupies only a
narrow channel of the band, much as a single radio program represents only a part of the total signal picked up by
your receiving antenna.
In the same way that your radio receives and separates many stations, so coaxial
cables and radio relay can carry an enormous composite signal and separate the many individual voice channels at
the receiving stations and cable terminals.
Why are there two systems? There are several reasons. First of
all, the type of terrain to be covered can determine whether coaxial cable or radio relay should be used. In a
mountainous area, radio relay is almost always called for, while coaxial cable is favored in open country.
Another factor is local needs. Other things being equal, the system which best suits local traffic requirements at
a given time will receive the nod. At one point in the game, radio relay may offer the greatest message-handling
capacity; at another time, cable equipment may forge ahead.
The costs of the two systems tend to average
out. While radio relay is cheaper to install, cable is cheaper to maintain and operate.
The two carriers
of the cross-country electronic mailbag are the coaxial cable and radio relay systems. Above is an inside view of
a coax cable. At right is an antenna tower at a radio relay station.
The Cable System. Coaxial cable is a marvel of design. About as big around as a man's wrist, it's really a
collection of eight copper tubes, together with a number of standard wire conductors for maintenance and
short-haul telephone purposes. These are all encased in a gas-filled lead sheath.
Radio relay antennas, shaped like tapering horns, focus microwaves into tight beams and aim them at the next
station down the radio relay chain.
cable is made up of eight coaxial tubes plus a number of standard wire conductors. Spacers made of polyethylene
position the center wires inside the hollow copper outer tubes.
Television control terminals monitor programs coming in either on radio relay or coaxial cable. One TV program
ties up the equivalent of 600 telephone circuits.
"Mickey Mouse" plow train can cut through most types of terrain, planting coaxial cable and filling its trench
as it goes along.
Each copper tube is
roughly the diameter of a fountain pen. A copper wire runs down the center of each tube, held in place by
polyethylene insulating discs spaced about an inch apart. Because the tube and the wire have the same axis, the
tubes are called "coaxial." This design offers unusually good shielding properties. It prevents interference with
other conductors. in the same cable and protects against outside electrical disturbances.
purposes, the tubes are used in pairs - each transmitting in one direction. When equipped with the latest design
of related apparatus, some 1860 simultaneous conversations can be handled by each pair of coaxials.
signals carried by the cable weaken rapidly, a chain of booster amplifiers spaced four to eight miles apart is
necessary to refresh them. Depending on the particular system, these repeater stations are mostly small,
unattended units that draw their power from the cable itself. A series of main stations supplies this power and
also provides overall maintenance.
Automatic Trouble-Shooters. The cable has an amazing
ability to look out for itself. Not so long ago, for instance, a farm hand in the South was digging post holes
when he hit something. The man was startled when the mysterious object started hissing at him. He was almost as
surprised when a Bell System maintenance man showed up in short order.
The object our farm hand struck
was, of course, a "coax." The hissing came from gas - either nitrogen or. dehumidified air escaping through a
break in the casing. The gas serves two purposes. First, by escaping under pressure, it keeps moisture from
entering the break. Second, it sets off an alarm at a main repeater station and allows maintenance personnel to
locate the damage from gauges that show the point of lowest gas pressure.
Signal problems and power
failure are other occasional sources of trouble in the cables. Here, too, the coax has built-in safeguards. For
example, only six of the eight tubes are usually in operation. Two are kept in reserve for emergencies, one set to
handle signals in one direction and the other ready to transmit in the opposite direction. If the commercial power
should fail, batteries are automatically cut in. Should these go out, emergency generators take over.
Different locations require somewhat different safeguards. In areas where the soil offers a high resistance to
electricity, a polyethylene insulating layer wards off lightning damage. Where gophers are found, a wrapping of
steel tape deprives the critters of a tasty lead-sheath snack.
Radio Relay. Natural and
man-made hazards are less of a problem with radio relay. Since it operates in the microwave frequency range, it
isn't affected by static caused by lightning, nearby ignition systems, or even sunspots.
A radio relay
chain is made up of a number of stations about 30 miles apart. Each one must be within the line of sight of the
station in front and behind, because the microwaves they handle are highly directional and are focused into
extremely sharp beams. The relay stations are placed in a zigzag path rather than in a straight line, so that
there is no danger of a station's overshooting its mark and being picked up by the next station down the line.
Because it uses such tightly focused beams, microwave relay employs power very sparingly. It takes less than a
watt - about enough to light up a pocket flashlight bulb - to span the gap between stations. The tight focusing
arrangement also conserves frequencies at a station that feeds two or more relay chains. The station can send out
the same frequency in different directions without danger of interference.
In regular practice, however, a
relay station receives a transmission on one frequency band and then converts it to another frequency for relaying
to the next site. Here, the transmission is again sent out on the original frequency, and the alternation of
frequencies continues right on down the line. This practice eliminates the possibility of part of a station's
transmission feeding back into its own receiving antenna.
The amplifiers that give the relay stations
their punch really pack a wallop. They can take a weakened signal and send it on with a million fold gain in
As with coaxial cable, the radio relay system contains a number of built-in safeguards. It, too,
has spare emergency channels for use in case of trouble. Storage batteries and motor-driven generators are ready
to supply emergency power. An alarm system spells out any trouble on a coded diagram at the nearest control
Television and telephone traffic are carried together on both radio relay and coaxial cable. The average TV
circuit ties up the equivalent of 600 telephone circuits. But, unlike telephone, it only goes one way, and thus
uses only half the two-way circuits involved.
Interestingly enough, the television picture and the audio
portion of the show are normally carried on separate channels. This means that technicians in the control centers
must coordinate the two sections of the program at the end of the line.
Since the audio is carried on
lower-priced lines, network television doesn't offer too much for the hi-fi enthusiast. Bell Telephone can supply
circuits with a top audio frequency response of either 5000, 8000, or 15,000 cps. The higher the response, the
higher the price of the service. For this reason, though some TV circuits are occasionally rigged for the higher
frequencies, the networks generally content themselves with a 5000-cycle audio cutoff. Regular telephone frequency
response, incidentally, ranges from about 300 to 3000 cycles.
Ground Work. A lot of
planning goes into the construction of either system. For radio relay, topographical maps are used to locate clear
paths between sites and to avoid reflective surfaces, such as flat land or lakes, that might harm the signal.
Portable transmitters, receivers, and antennas are spotted for field tests of prospective sites. Borings and soil
samples tell what kinds of foundations are in order.
Cables are laid in open country by tractor-drawn plow trains. A 27-ton job, tagged the "Mickey Mouse," is the
most powerful type in use. This monster's hydraulically controlled plowshare can cut through almost any kind of
terrain, feeding cable into the ground and filling in the trench as it moves ahead.
In cities, on the other
hand, or under highways and railroads, the cable is generally placed in a conduit or pipe. Sometimes it must be
run over bridges. Or, at river crossings where there are no bridges, the cable may be laid by barges and dredges
using high-pressure water jets to trench it in the stream bed.
Aside from consideration of local problems,
the telephone companies think it is just plain good sense to use both radio relay and coaxial cable, instead of
putting all their eggs in one basket, since a disaster that affects one system isn't likely to harm the other.
This way, there is a good chance that an alternate route will always be available should something go wrong with
the prime channel.
And if this belt-and-suspenders approach is important under everyday conditions, from the viewpoint of
national defense it could be a matter of life and death.