August 1955 Popular Electronics
[Table of Contents]People old and young enjoy waxing nostalgic about
and learning some of the history of early electronics. Popular Electronics was published from October 1954 through April 1985. All copyrights (if any) are hereby acknowledged.
Basic transformer circuits
have not changed in the nearly sixty years since this article was published in Popular Electronics. The
applications have definitely changed, though, since active circuits of the day required a relatively low voltage
(step-down) for vacuum tube cathode heaters, and at least one relatively high voltage (step-up) for biasing the
tube plate. Most transformers for today's consumer applications perform a single step-down operation for 3.3 V, 5
V, 12 V, etc. In many applications, transformers are done away with altogether in favor of solid state rectifiers
See all articles from
After ClassPower Transformers
The hum of a transformer is a song of leashed power held in check by the skill of design and construction
engineers. In some transformers it signals lethal voltages lying in wait for the first incautious move; in others
it tells of gentle voltages applied to delicate tube filaments. In any case, we can learn to handle this versatile
component by becoming familiar with the basic rules that govern its operation.
power transformer-the simplest kind consists of two separate coils of insulated wire wound around a common core
of silicon steel or some similar material that concentrates magnetic lines of force. As a fluctuating voltage (Ep
in Fig. A) is impressed across the primary (pri.) coil, the pulsating magnetic field that results from the flow of
primary current (Ip) cuts through the secondary turns (sec.) inducing a new voltage (Es) in this winding. If a
load that can consume electrical power is connected as shown, then a secondary current (Is) flows through the
load. In modern power transformers, practically all of the lines of force produced by the primary current, cut
through the secondary winding; this is a matter of proper design and materials. When it occurs, the windings are
said to be "closely coupled," a condition that results in most efficient operation.
It should be pointed out that transformers operate only on alternating current, since the process of inducing
a voltage in the secondary winding depends on a change in the magnetic lines of force. Don't let anyone talk you
into trying to locate a d.c. transformer! Most of the electrical power in this country has a frequency of 60
cycles per second, although some 25-cycle power is still in use in various localities. The secondary voltage, Es,
may be found by applying this simple formula:
Suppose we have a transformer whose primary has 500 turns closely coupled to a 2000-turn secondary. What
secondary voltage may we anticipate if the input to the primary is 120 volts? Substituting in the formula above:
Thus, this is a step-up transformer which boosts the input voltage to four times its
original value. The fraction 4/1 is called the S:P turns ratio. Evidently, from the example given above, the turns
ratio is equal to the fraction "Secondary turns/Primary turns" and may be used in place of it in the equation, so
Es = Ep x turns ratio
Take another example: a filament transformer (a step-down
type) designed to operate on 120-volts primary input has a turns ratio of 1:20 (another way of writing 1/20). What
secondary voltage will it produce? Using the second formula:
By exercising care in the design of the windings and the choice of the core, both
transformers described in the foregoing paragraphs may be combined to form a standard multiple winding type as
shown in Fig. B by winding both secondaries on the same frame as the primary.
Contrary to the convictions of many beginners, transformers don't give you something for nothing. Although it is
true that a transformer can step up voltage, in the process of so doing it balances the score by taking more
current from the lines than it provides to the load. No transformer can ever supply more power to the load from
the secondary winding than is put into its primary winding. Under ideal conditions of 100 % efficiency, the
secondary power may equal the primary power, but it can never exceed it. Ignoring power factor (to be discussed in
a future issue) :
Ep x Ip = primary power
Es x Is = secondary power
Ep x Ip = Es x Is
This last equation can be rewritten as:
Ip = Is x Es/Ep
and may be
used to find the amount of primary current that will be necessary to provide a given secondary current to a load
when a given transformer is used. For instance, consider our first example of a transformer having a turns ratio
of 4/1. Assume that this device is to operate a radio set which acts as a 100-milliampere load. How much primary
current must flow to supply this current at 480 volts in the secondary?
Ip = 100 x 480/120
Ip = 100 x 4 = 400 ma.
Therefore, as the transformer quadruples the input voltage by its step-up action to
provide an output voltage of 480 volts, the current taken from the lines by its primary winding is four times
greater than that provided for the load's use. This "balancing" action is completely automatic and is dictated by
a natural law of physics called "the conservation of energy." If we could invent a transformer that would provide
more secondary power than that consumed by its primary, perpetual motion would be the easy step!
following quiz is intended as a self check. All of the questions can be answered correctly if the foregoing text
has been mastered. Answers are on page 127. QUIZ
1. Radio sets made in this
country and shipped to Great Britain are usually accompanied by transformers to permit the use of the 110·volt
radios on 220-volt lines employed in the latter country. What must be the S:P turns ratio of these transformers?
2. A 12SQ7 tube heater requires 12.6 volts for proper operation. A step-down transformer having an S:P
turns-ratio of 1:10 yields the right voltage when used on a house line. What must be the line voltage?
3. How much current flows in the primary of the transformer described below? Is this a step-up or step-down
Primary voltage = 2500 volts
Secondary voltage = 125 volts
current = 100 amperes
4. Very often. two filament transformers of identical rating are used
"back-to-back" as shown in Fig. C. This brings about a favorable condition called "isolation from the line:' What
final secondary voltage might be expected?
5. A certain step-up power transformer having a turns ratio
of 10:1 blows a fuse in its primary circuit when the load on the secondary is made excessive. How can this happen?
Electrostatic speakers are beginning to find their way into modern, medium-priced high-fidelity equipment.
It seems a good idea, then, to review the principles of this unique kind of loudspeaker to see how it fits into
the hi-fi picture of today.
electrostatic speaker is nothing more than an elegant capacitor having one flexible and one rigid plate. The
principle of its operation is quite simple. Audio voltages applied to the plates of the capacitor set up a varying
electric field between them. Since this field contains more or less energy depending upon the amplitude of the
potential differences, the flexible plate is caused to move in step with these varying potentials. The air in
contact with the moving electrode is then set in motion at an audio rate and sound results.
circuit in which an electrostatic speaker is used in combination with a PM cone speaker to form a "woofertweeter"
arrangement is given in the figure. Capacitors, C1 and C2, and inductance, L1, form a cross-over network which
feeds the high frequency audio to the electrostatic speaker while keeping the low frequency components directed
toward the low-frequency cone speaker transformer.
models of electrostatic speakers had two big disadvantages: they could not reproduce the low audio frequencies
well and they often suffered voltage breakdowns because of the poor quality of the dielectric materials available
at that time. The first problem is avoided by confining operation of the electrostatic speaker to the approximate
audio range of 6500 to 15,000 cycles per second. A low frequency speaker is then required, of course, to
supplement the capacitor speaker, that is, to provide reproduction over the range of 20 or 30 cycles to 7000
cycles or so. The second problem no longer exists because of the excellence of the new polyvinyls and
polyethylenes which can withstand relatively high voltages without puncturing.
The illustration shows the
construction of one modern type now being installed in several hi-fi "packages." The perforated copper-backed
plate serves as one electrode and the gold film sprayed on the insulating foil serves as the other. The
polyethylene dielectric carrying the gold film is the flexible electrode and vibrates in accordance with the
applied audio voltages to produce the sound.
ANALOGS AND DIGITALS
These rather formidable titles are applied to the two types of
electronic computers now in common use. The older of the two with respect to time of development is the analog
Any information device which accepts data in the form of physical quantities, operates upon the
physical quantities, and provides an answer in terms of other quantities according to the rules of its
construction may be termed an analog machine. An electrical wattmeter is a perfect example of an analog computer
because it extracts from the electricity passing through it information concerning the magnitudes of current and
voltage, takes into account the power factor of the circuit, and computes the power consumption in the form of a
meter reading which serves as a continuous indication of the circuit wattage regardless of the changes that may be
taking place. Its accuracy very obviously depends upon the precision of its design and construction and upon the
care taken by the operator in reading it. A slide rule is another perfectly respectable information machine of the
analog type: the user translates numbers into movements of the "slip-stick" and transformations from one scale to
another, while the slide rule, proceeding according to the rules which have been built into it, provides a
product, quotient, square, or cube root with high or low accuracy depending upon the quality of the instrument and
the caliber of the operator.
A digital machine, on the other hand, works only with numbers. The machine
processes the numbers in accordance with the rules of arithmetic and formal logic, and expresses the answer in
numerical form. A digital computer could calculate the power consumption in an electrical circuit if it were
provided with the numbers corresponding to volts, amperes, and phase angle; then, following the rules implicit in
this operation, it would yield the answer in watts with as high an accuracy as the original numbers possessed. The
wattage reading, in contrast with the analog wattmeter, would hold only for the instant when the original current
and voltage appeared. This is the reason why analog machines are said to operate in "real time" (answers given at
the instant when they apply). But it should be noted that the same digital computer which just calculated power
consumption may now be used to reckon the income tax of a large business firm without changes in its construction.
It is simply fed different numbers upon which the machine will operate with the same high degree of accuracy.
Picture a wattmeter being used to figure income tax!
Thus, analog computers are built to do a specific,
highly specialized job while digital machines can handle any task that can be translated into numbers. Analogs,
although having a much lower accuracy potential than digitals, operate in real time and provide continuous
answers, even for data that may be constantly in a state of flux. For simple problems, analogs probably never will
be replaced by digitals because they are fundamentally simpler in structure and concept, but the digital computer
is the machine of the future for solving complex, tedious problems of numerical nature.